FracXion Unity

Integrated fully composite frac plug

Fracxion unity integrated fully composite frac plug combines the advantages of the ultrashort fracxion micro fully composite frac plug with an integrated disposable setting tool that expedites rig-up.

The technology streamlines multistage hydraulic fracturing operations while delivering unmatched reliability, with an impeccable track record of thousands of runs with zero misruns and zero NPT. Eliminating the need to redress the setting tool at the wellsite also minimizes the potential for human error. The setting tool is disposed of (e.g., with spent guns) after pulling it out of the well.

The setting tool and frac plug are factory-assembled using Six Sigma methodology for process improvement, resulting in 99.99997% reliability. No maintenance is required, and the self-bleeding setting tool contains no oil, reducing exposure of personnel to pressurized tools. The setting tool firing head is reusable and equipped with a quick-change fitting.

Expedited millout and reduced debris size

Based on our extensive experience with CT operations, the FracXion Unity plug is designed for milling out with minimum torque, generating small cuttings that are easily circulated out of the well. Special clutch features at the top and bottom of the plug prevent spinning between plugs during millout, reducing millout time.

The plug has hollow metal button slips that are engineered to shatter during milling. This feature and the reduced metal content improve millout time and decrease debris size even further.

BENEFITS

  • Reduces operating time and HSE risk
  • Uses smaller crane for rig-up and shorter lubricator
  • Enhances reliability of plug setting
  • Improves milling speed (4 min/plug on average) and reduces debris size
  • Minimizes risk of presetting and incomplete setting
  • Minimizes fluid costs and environmental impact when used with pumpdown ring

FEATURES

  • Integrated disposable setting tool
  • Proprietary angled antiextrusion backup system that provides 360° element support
  • Positive clutch engagement with lower plugs to facilitate quicker mill times
  • Optimized slip material and design to minimize the amount of hardened material and improve milling time
  • Engineered elastomer that mills into small pieces, not long strips
  • Proprietary slip design to keep buttons from chipping and plugs from slipping
  • Range of setting options: wireline, coiled tubing, or threaded pipe
  • Integrated shear ring design that eliminates wellsite installation of shear screws

 

APPLICATIONS

  • Zonal isolation in hydraulically fractured vertical, deviated, and horizontal wells
7

Related Products

BurstPort

Steelhaus multistage BurstPort system uses pressure activated ports that are opened in conjunction with a CT Cup Type Straddle Packer and our Jackal re-settable Packer.

CoilShift Precision

The CoilShift Precision System is field proven over thousands of wells and tens of thousands of stages. It is simply the most reliable frac system available today.

Cyclone

The Cyclone Toe Initiation Port is designed to provide an economic means to initiate communication with the reservoir.

Cyclone II

Rugged and durable, the Cyclone II provides an economic means to perform multiple pressure tests on the completion string and initiate communication with the reservoir prior to frac initiation.

DropShift

The DropShift System maximizes production and recovery by ensuring every interval is stimulated.

Dropshift Open Only

The DropShift Open-Only Frac Port is a universal ball-actuated frac valve and a vital component of open hole liner systems.

DTS/DAS Fracturing Sleeve

Engineered as an effective means to provide real-time data feedback to the operator.

DuBall

DuBall is a new revolution in Ball Drop Systems.Engineered from the ground up Deployed in open hole wells with isolation packers, DuBall delivers multiple stages using composite or fully degradable balls. Pinpoint or multi-perf cluster stimulations require zero...

Eco-X Open Hole Packer

The Eco-X is a cost effective full bore open hole packer deployed as part of multi-stage stimulation.

FracXion Micro

Reduce metal content for faster millout and minimal debris size

FracXion Unity

FracXion Unity integrated fully composite frac plug combines the advantages of the ultrashort FracXion Micro fully composite frac plug with an integrated disposable setting tool that expedites rig-up.

Harrier Shifting Tool

Designed for in-place hydraulic fracturing while eliminating entry points for solids to enter the tool, the Harrier in combination with the PremiumPort effectively eliminates the need for isolation, packer cups, and slips.

HyperHarrier Slimline Shifting Tool

Building on the field proven success of the Harrier, the HyperHarrier is an extraordinary new shifting tool capable of being conveyed through the tightest up-hole restrictions to shift down-hole valves such as the PremiumPort at full drift.

Jackal Packer

Multizone isolation for multistage hydraulic fracturing stimulations with the Precision integrated completion service

ReacXion Complete

ReacXion Complete represents thousands of testing hours, research and design to solve the universal problem of dissolvable plugs not dissolving in the wellbore environment.

Re-closable CT Fracturing Sleeve

The reclosable CT fracturing sleeve is part of a robust cemented or openhole fracturing system designed to allow operators to perform selective single-point multistage fractures.

Tracer Tool

The Precision 2OC with Tracer Integration is an advanced 2-position valve designed for high rate stimulation and fracturing applications while monitoring the performance of the reservoir with the help of the tracers.

UltraFlow

The UltraFlow circulation valve has been field proven over thousands of wells. It is used for selectively shutting off circulation and allowing pressurization of the work string.

Velocifractor

The Velocifractor Frac Plug is the industry’s newest millable plug with best in class design.

Completions

RHINO Packer

RHINO Packer

The RHINO is a cost effective retrievable casing packer deployed as part of multi-stage stimulation geared towards re-completions.Positioned between two stages in the re-completion, the RHINO creates isolation during stimulation. The number of intervals being...

Sole

Sole

The Sole Thermal Liner Top Seal is a dynamic, durable, and field proven packer that is reliable and robust. Used in applications where the liner is not required to be anchored and where thermal expansion is expected.High Temperature Isolation The seal is engineered to...

Bully

Bully

The heavy duty Bully Liner Hanger Packer is a full-bore, hydraulically set hanger solution designed to effectively eliminate the problems associated with setting and retrieving conventional Liner Hangers.The Bully’s reliability is provided by its Engineered SureSet™,...

Eco-X Liner Hanger

Eco-X Liner Hanger

Simple to install and fully hydraulic, the Eco-X Hydraulic Liner Hanger requires no setting tools. Maximum radial holding capacity virtually eliminates casing problems associated with heavy liner loads both in compression and tension and offers an impressive...

Solace

Solace

Designed for operation in conventional, extreme, high pressure and thermal environments up to 600 F, the Solace has been engineered for the most extreme deviated and undulated vertical and horizontal well applications.The proprietary design offers full 360 degree...

JUGGERNAUT

JUGGERNAUT

Steelhaus’ JUGGERNAUT Rotatable Liner Top Packer is a heavy duty, reliable and cost-effective mechanical set, hydraulic release (with CRT) or mechanical release (with RRT), high capacity, rotatable, liner-top packer hanger.Simple Operation An anti-preset mechanism...

Solace

Solace

Designed for operation in conventional, extreme, high pressure and thermal environments up to 600 F, the Solace has been engineered for the most extreme deviated and undulated vertical and horizontal well applications.The proprietary design offers full 360 degree...

Tuff Torque

Tuff Torque

Stands up to the most demanding environments Built tough and designed to last, the Tuff Torque Shear Sub allows up to 10,000 ft-lbs of torque to be transferred through the sub. Featuring easy to configure shear values of up to 120,000 lbs, the Tuff Torque provides...

Multi Stage Stimulation

DropShift

DropShift

COMPLETE PROFILE CONTROL The DropShift System was designed to work with our industry leading Harrier shifting tool and Eco-X packer. After mill out, the Harrier is used for unlimited opening and closing of each sleeve in the event of water encroachment or other...

Dropshift Open Only

Dropshift Open Only

The DropShift Lite Ball Actuated Open-Only Frac Port is a Cost Effective universal ball-actuated frac valve and a vital component of open hole liner systems. Cost effective, light weight and reliable, the sleeve allows the operator to selectively fracture a wellbore...